為了能讓切片機的切片效果理想,而且切片表面美觀整齊,無毛刺,切片厚度均勻,穩(wěn)定性能好等,關(guān)鍵取決于能否正確掌握切片機的切片技巧。是關(guān)于切片機的備料階段,要知曉濕性的物料比干性的好切,太干燥的物料有可能會切成粉末狀;可以把太干太硬的物料烘軟,再進行切片;粘性很高的物料可以調(diào)高切片厚度。
In order to make the slicing effect of the slicer ideal, and the slicing surface is beautiful and neat, without burr, uniform slicing thickness and good stability, the key depends on whether the slicing skills of the slicer can be mastered correctly. The first is about the material preparation stage of the slicer. We should know that wet materials are easier to cut than dry materials, and too dry materials may be cut into powder; Materials that are too dry and too hard can be baked soft and then sliced; The slice thickness can be increased for materials with high viscosity.
其次是切片機的入料方式,入料時,小塊狀物料用塑料壓模壓住切片,否則會有物料跳動現(xiàn)象產(chǎn)生,切不到位;如果物料有點大時,可先將物料加工成符合入料口尺寸大小,再進行切片,這樣才有可能實現(xiàn)令人滿意的切片效果。
The second is the feeding mode of the slicer. During feeding, small pieces of materials are pressed by plastic die, otherwise there will be material jumping and cutting in place; If the material is a little large, the material can be processed to meet the size of the feeding port before slicing, so as to achieve satisfactory slicing effect.
若是切片機在切片過程中出現(xiàn)故障的話必須及時,比如說斷線。是要計算出焊接的頭子完全跑出導輪需要多少的鋼線計算公式,焊接處離導輪一根線的長度除以導輪槽距再乘以鋼線繞導輪一圈的長度,并以0.2m/s的速度走線,當跑線過了500m時開啟入線口大張力臂當跑線到了離200M就要出導輪的時候,減少出線口張力臂直到焊頭跑了收線輪上,并將工作臺原有的高度上。
If the slicer fails in the slicing process, it must be solved in time, such as disconnection. The first is to calculate the calculation formula of how much steel wire is required for the welded head to completely run out of the guide wheel. The length of a wire from the welding point to the guide wheel is divided by the slot distance of the guide wheel, multiplied by the length of a circle of steel wire around the guide wheel, and the wire is routed at the speed of 0.2m/s. When the running line exceeds 500m, open the large tension arm at the wire inlet. When the running line is 200m away, it is about to leave the guide wheel, Reduce the tension arm at the outlet until the welding head runs on the take-up wheel and the original height of the workbench.
然后剪去切片機斷線處松散的鋼線,并留出長于導輪間距>10cm的兩個鋼線頭子;焊接的鋼線必有一段較長的一段松線,將這一段送的鋼線跑到導輪上去。先將工作臺上升2mm開啟砂漿用手指撥起松弛的鋼線,并減少入線口的張力臂開啟導輪以0.1m/s的速度走線直到松線較緊的部在導輪上然后松開手指。
Then cut off the loose steel wire at the broken wire of the slicer, and leave two steel wire heads longer than the spacing of guide wheels > 10cm; The welded steel wire must have a long section of loose wire, and run this section of steel wire to the guide wheel. Firstly, raise the workbench by 2mm, open the mortar, pull up the loose steel wire with your fingers, reduce the tension arm at the wire inlet, open the guide wheel and route the wire at the speed of 0.1m/s until the tighter part of the loose wire is on the guide wheel, and then loosen your fingers.
先用粗砂紙將鋼線的兩個頭子的直徑砂少到原有鋼線的1/2—2/3,砂的長度>5cm,在用細砂紙將鋼線的表面砂光滑,用酒精將兩個鋼線頭子洗干凈。這是為了切片機停機時間過久產(chǎn)生線痕的。取焊錫絲、焊錫膏、電烙鐵將兩個砂去5cm的鋼線頭子重合在一起并將其焊接。
First, use coarse sandpaper to reduce the diameter of the two heads of the steel wire to 1 / 2-2 / 3 of the original steel wire, and the length of the sand is > 5cm. Then use fine sandpaper to smooth the surface of the steel wire, and wash the two heads of the steel wire with alcohol. This is to solve the problem of thread marks caused by too long shutdown time of slicer. Take the solder wire, solder paste and electric soldering iron, overlap the two steel wire heads with the sand removed by 5cm and weld them.